Sustainability

Plastic-Free Inserts: Molded Pulp vs Paperboard

Plastic-free is not one material — it is a testing process.

Priya NairSustainability Director Updated Jun 13, 2026 1 min read
GuidePlastic-Free Inserts: Molded Pulp vs Paperboard

Brands phasing out PE foam need inserts that protect product and survive transit testing.

Molded pulp strengths

Best for bottles, candles, and heavier goods when curbside fibre recovery is the goal.

Paperboard insert strengths

Lightweight kits and multi-SKU boxes often use die-cut paper layers for cost and printability.

Always drop-test before switching

We prototype cavities and run sample shipments before you migrate production SKUs.

Popular custom box styles

Custom mailer boxesDTC & subscription shipping
Rigid gift boxesPremium unboxing moments
Folding cartonsRetail-ready packaging

Frequently Asked Questions

Quick answers from our packaging team.

Yes — share your product dimensions and quantities in our quote form. We respond within four business hours with structure recommendations and MOQ guidance.

Material swatches and structural samples are available. Printed proofs are included before every bulk run.

Written by

Priya Nair

Priya guides brands through FSC® sourcing, recycled content claims, and plastic-free transitions without sacrificing protection or shelf appeal.

Ready to think outside the box? Let's get started!

Tell us about your product and we'll send a custom packaging quote within 24 hours — no commitment, no pressure.

Plastic-Free Packaging Inserts Guide | Alora Journal | Alora Packaging