Precision Fit · Any outer box

Custom

The difference between ‘arrived’ and ‘revealed.’ We design inserts in foam, EVA, paperboard, and molded pulp so your product sits perfectly — no rattling, no damage, no compromise on presentation.

50 unit MOQ
Matched to your SKU
CAD from your files

Free sample pack

Feel the quality before you commit. Delivered in 3 days.

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Pairs with any box

Custom Inserts

Protection meets presentation.

Cavity-perfect fit

3D scans or sample-based CAD so every unit nests securely.

Multi-material

Combine foam wells with printed paper layers for luxury kits.

Brand colours

EVA and paper inserts available in Pantone-matched colours.

Eco pulp options

Molded fibre inserts for brands phasing out plastic foams.

Instant estimate

Get a custom quote.

Tell us about your packaging and we'll get back to you within one business day with a tailored quote.

Free shipping Free design support

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About this category

Choosing the right <em>insert material</em>

Inserts hold product in place inside an outer mailer, rigid box, or shipper. The right material depends on weight, fragility, and sustainability goals.

Quick guide

  • EVA foam — jewellery, electronics, premium cosmetics
  • Paperboard — lightweight goods, multi-SKU kits
  • Molded pulp — eco positioning, bottles, candles

Send us your outer box dimensions and product weight — we’ll propose a structure before you commit to print.

Frequently Asked

Insert questions, answered.

Do I need to order the outer box from you too?

No — we can engineer inserts to fit boxes you already use. Provide inner dimensions or a sample box.

How do you get the fit exact?

We work from physical samples, 3D files, or shipped product. Prototype inserts are available before bulk.

Are foam inserts recyclable?

EVA is not widely curbside recyclable; molded pulp and paperboard inserts are the preferred eco route.

Lead time for custom cavities?

First production typically 10–12 business days after prototype sign-off.